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Truck tires vulcanizer

Product Numbers: 3-2

Product description:

INTRODUCTION

USER Manual

SHIPING 1200 Series 3rd Generation Numerical Control Vulcanizing Machine

1.     The function and advantage:

 

SHIPING Numerical Control Vulcanizing Machine is used to repair the nylon and steel belted tires and compatible with tire range from 9.00 to 12.00-20 series. Machine can be used to fix the tire damage under 400mm. The SHIPING 1200-Series 3rd generation of Vulcanizing Machine is designed to heat up the whole fan-shaped aluminum unit by casting galvanothermy tube into the fan-shaped aluminum unit.  The way of manufacture will increase the efficiency and durability of machine.  In addition, the numerical control box allows user to set a specific temperature or time that makes the machine working within a constant temperature or time range. Once the job is done, the alarm system will turn on automatically. It is the most efficient tire repair machine which is easy-operational, time and energy saving.

 

2.     Specification:

Specification for 1200 Series 3rd Generation Vulcanizing Machine

Title

Parameter

Working Voltage

220V

Working Current

20A

Power

4.5Kw

Repairing Temperature

140

Repairing  Time

4 hours

Rubber Air bag Pressure

0.4mega-Pa

Repairable Tire  Range

6.50-12.00

                 

3.     Operation Instruction:

 

1st step: 

  Connecting the vulcanizing machine with numerical control box properly then check if the supply voltage is compatible with machine working voltage also, makes sure the diameter of power cord cannot be less than 4mm^2.

 

2nd step:  

Power cord connection:  Please connect the cord labeled by blue color with naught wire and then connect the cord labeled by red color with live wire.

CAUTION: Please check and make sure the cord labeled by blue color connects with naught wire.

 

3rd step: Sand and clean the damage area of tire, apply unvulcanized rubber to the damage area with rubber glue. Put the rubber air bag into tire (make sure the rubber air bag compatible with tire size and soapsuds have to be applied at the surface of rubber air bag).Put the tire into vulcanizing machine and arrange the damage area at the centre of machine. The sheet iron should be installed on the top and both side of the rubber air bag and then put aluminum mould on the both side of machine, remember putting the rubber pad at the top of middle of two aluminum mould , then put top iron plate on the aluminum mould. Turn the wheel on both side of machine and tight it until aluminum mould close touch with tire; Install the screw rod  and two safety tension rods, and then inflate the rubber air bag to 0.4Mpa. After that, plug temperature sensor and power cord into the machine respectively.

4th. Step: Turn on the power, voltmeter, and ammeter button. The voltmeter and ammeter should read as 220V and 10A respectively which means machine works fine. Generally, repair time is around 4 hours.

CAUTION:

1. for the first time to repair, better to use an old and useless tire to learn how to operate the machine.

2. Safety goggles required when sanding the tire.

3. The repair temperature and time have been set correctly before leave factory. Generally, there is no need to adjust them before use it.

4. General Issue Solution

Issue

Possible Reason

Solution

Heat up slowly;

Tire cannot be repaired within setting up time.

1.       Local Voltage is not enough

2.       Diameter of Power cord is less than 4mm^2

1.       measure the local voltage and make sure if the voltage meets the requirement

2.       Check the diameter of power cord, if it’s less than 4mm^2 then need change the power cord.

After the power on, temperature meter goes up in seconds, temperature control box shut down automatically, ammeter goes to zero

1.temperature sensor issue

1. Check if the wire of temperature sensor is perfectly working.

2. Check if the temperature sensor is broken.

After power on, ammeter still stay at zero. Machine is not heating up.

1.       Issue happens at the connection between machine and temperature control box or something wrong with machine.

1.       Check if all the cable are  connected  with temperature control box correctly.

Both side of machine heating up at different  speed

No issue

 

No issue

Smoking appears when first time use the machine

No issue

No issue

 

 

 

 

5. Whats include:

1200 Series 3rd Generation

Name

Model number

Quantity

Machine

1200 series 3rd Generation

1

Temperature control box

Numerical control

1

Aluminum mould

9.00-12.00

2

Pressure gauge

General

1

Tire spreader

General

1

Cutter blade

General

2

file

General

1

Iron Sheet

General

4

Rubber pad

General

1

Safety tension rod

General

2

Top iron plate

General

1

Screw rod

General

1

Manual

 

1

 

Links: Made-in-china  |   TIRE REPAIR ON TAOBAO  |   sina  |   tencent  |  
  Shaanxi Shiping Auto Maintenance Equipment Ltd All rights reserved 陕ICP备08000856号
  Add:Weiyang Sanqiao Autoparts City, Shaanxi Province, Xi an City,China Tel:+86 29 84528993 Fax:+86 29 84528993